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Custom Machining Services

Precision Custom Machining for Complex Manufacturing Requirements

Silver Steel Plate

Jennison Corporation delivers comprehensive custom machining services that transform raw materials into precision-engineered components for diverse industrial applications. Our state-of-the-art Pittsburgh facility houses advanced computer numerical control equipment and experienced machinists who excel at producing custom parts with exceptional accuracy and consistency. From prototype development to high-volume production runs, our machining capabilities encompass everything from simple turning operations to complex multi-axis work that demands the highest levels of precision and quality.

Image by Pawel Czerwinski

Advanced CNC Machining Capabilities

 

Our machining services leverage cutting-edge technology to deliver superior results across a wide range of applications. We specialize in both CNC milling and CNC turning operations, utilizing precision milling machines and turning centers that offer outstanding repeatability and surface finish quality. Our facility offers high-precision capabilities that ensure tight tolerances while optimizing cycle times, ensuring cost-effective production without compromising quality standards.

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The manufacturing process begins with detailed analysis of your specifications and material requirements. Our experienced programming team develops optimized machining strategies that maximize efficiency while ensuring dimensional accuracy. Whether you need single prototype components or large production quantities, our CNC machining work consistently delivers parts that meet or exceed your expectations.

 

Precision CNC Milling Operations

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Our milling capabilities include both horizontal and vertical machining centers equipped with automatic tool changers and advanced workholding systems. These milling machines accommodate workpieces ranging from small precision components to large structural parts, with travel capabilities that support diverse geometric requirements. We excel at complex contour milling, pocket machining, and multi-sided operations that require precise coordination between multiple setups.

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The manufacturing process for milled components involves systematic removing material to achieve final geometry while maintaining specified tolerances. Our programmers utilize advanced CAM software to optimize tool paths, minimize cycle times, and ensure consistent surface finish quality across all machined surfaces. This approach enables us to produce custom parts with complex geometries that traditional manufacturing methods cannot achieve.

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Expert CNC Turning Services

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Our turning capabilities encompass both conventional and live-tooling operations, enabling us to produce complex rotational components in single setups. Our cnc turning centers feature advanced spindle technology and precision tooling systems that deliver exceptional surface finish and dimensional accuracy. From simple shaft components to complex assemblies with multiple diameters and features, our turning operations consistently meet demanding specifications.

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The CNC machining work performed on our turning centers includes threading, grooving, contouring, and drilling operations that eliminate secondary processing requirements. Our experienced operators understand the critical relationship between cutting parameters, tool selection, and material properties, ensuring optimal results regardless of material type or component complexity.

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Comprehensive Material Expertise

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Our machining services accommodate an extensive variety of materials, from common engineering alloys to exotic high-performance materials. We work regularly with aluminum, steel, stainless steel, titanium, and various engineering plastics, each requiring specialized approach to achieve optimal results. Our team understands how material properties influence machining parameters and tool selection, ensuring consistent quality regardless of material challenges.

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Advanced Material Handling

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Working with diverse materials requires sophisticated understanding of their unique characteristics. Aluminum components demand different cutting tools and parameters compared to hardened steels or titanium alloys. Our machinists adjust spindle speeds, feed rates, and coolant strategies to optimize the manufacturing process for each specific material while maintaining dimensional accuracy and surface finish requirements.

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Heat-treatable alloys present particular challenges that our team handles with expertise gained through decades of experience. We understand how thermal treatments affect machinability and adjust our processes accordingly to prevent distortion while achieving specified hardness and strength properties.

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Cutting Tools and Tooling Strategy

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Effective machining requires careful selection and management of cutting tools optimized for specific applications. We maintain extensive inventories of carbide, ceramic, and specialized coating tools designed for various materials and machining operations. Our tooling strategy emphasizes tool life optimization while maintaining consistent part quality throughout production runs.

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Tool management extends beyond initial selection to include monitoring wear patterns, optimizing cutting parameters, and implementing predictive replacement schedules. This systematic approach minimizes downtime while ensuring that dimensional accuracy remains consistent throughout production cycles.

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Quality Control and Inspection

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Every component produced through our machining services undergoes rigorous inspection to verify compliance with specifications. We utilize coordinate measuring machines, surface roughness testers, and precision measuring instruments to validate dimensional accuracy, geometric tolerances, and surface finish quality. Our quality control processes ensure that custom parts meet all specified requirements before delivery.

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Advanced Measurement Capabilities

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Our inspection department features state-of-the-art measurement equipment capable of verifying complex geometries and tight tolerances. Three-dimensional measurement capabilities enable us to inspect components with intricate contours and multiple datums, ensuring that all features conform to engineering specifications.

Statistical process control methods help us monitor machining performance and identify potential issues before they affect part quality. This proactive approach minimizes scrap and ensures consistent results throughout production runs of any size.

 

Documentation and Traceability

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Complete documentation accompanies every project, providing detailed records of materials, processes, and inspection results. This documentation supports quality assurance requirements while enabling traceability for critical applications. Our quality management system maintains comprehensive records that support customer audits and regulatory compliance requirements.

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Industries and Applications

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Our custom machining services support diverse industries with specialized requirements and challenging applications:

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  • Aerospace and Defense: Producing critical flight components and defense systems that demand exceptional precision and material traceability. Our machining capabilities support both prototype development and production requirements for components that must meet stringent quality and performance standards.

  • Medical Device Manufacturing: Creating biocompatible components and surgical instruments that require precise dimensional control and superior surface finish quality. Our clean machining environment and quality control processes support FDA compliance and regulatory requirements.

  • Energy and Power Generation: Manufacturing components for turbines, generators, and renewable energy systems that operate in demanding environments. Our material expertise and machining capabilities support both traditional and emerging energy technologies.

  • Industrial Equipment: Producing custom parts for manufacturing equipment, automation systems, and specialized machinery. Our flexible machining capabilities accommodate one-off prototypes and production quantities with equal precision and quality.

  • Automotive Performance: Creating high-performance engine components, transmission parts, and specialized assemblies that demand exceptional precision and durability. Our machining services support both aftermarket and OEM applications.

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Programming and Setup Expertise

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Successful custom machining requires sophisticated programming and setup capabilities that optimize efficiency while ensuring quality. Our programming team utilizes advanced CAM software to develop machining strategies that minimize cycle times while maintaining specified tolerances. Setup procedures emphasize workholding optimization and tool path verification to prevent errors and maximize productivity.

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Advanced Programming Techniques

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Modern CNC machining work relies heavily on sophisticated programming that optimizes tool paths, cutting parameters, and machining sequences. Our programmers develop custom solutions for complex geometries that require multiple setups and specialized tooling strategies. This expertise enables us to tackle challenging projects that other shops cannot handle effectively.

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Simulation software allows us to verify programs before actual machining begins, identifying potential issues and optimizing performance before committing to production. This approach minimizes setup time while ensuring that first-piece accuracy meets specifications.

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Workholding and Fixturing

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Effective workholding is critical for achieving consistent results in custom machining applications. We design and manufacture specialized fixtures that ensure repeatable part positioning while providing adequate clamping force to maintain stability during machining operations. Our fixturing expertise enables us to handle components with challenging geometries or thin-walled sections that require specialized support.

 

Process Optimization and Efficiency

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Our machining services emphasize continuous improvement and process optimization to deliver maximum value to our customers. We regularly evaluate machining strategies, tooling selection, and setup procedures to identify opportunities for cycle time reduction and quality improvement. This commitment to excellence ensures that our custom parts production remains competitive while maintaining superior quality standards.

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Lean Manufacturing Principles

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We implement lean manufacturing principles throughout our machining operations to minimize waste and maximize efficiency. Material flow optimization, setup time reduction, and standardized work procedures contribute to cost-effective production while maintaining quality consistency.

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Preventive maintenance programs ensure that our milling machines and turning centers operate at peak performance, minimizing unplanned downtime and maintaining dimensional accuracy throughout their service life. Regular calibration and inspection of measuring equipment supports consistent quality control.

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Technology Integration

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Our commitment to advancing machining capabilities includes regular investment in new technology and equipment upgrades. We evaluate emerging technologies for their potential to improve accuracy, reduce cycle times, or expand our machining capabilities to better serve customer requirements.

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Automation integration enhances our ability to handle high-volume production while maintaining consistent quality. Robotic loading systems and automated inspection equipment enable lights-out operation for appropriate applications.

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Customer Collaboration and Support

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Our approach to custom machining emphasizes close collaboration with customers throughout the project lifecycle. From initial design review through final delivery, we work as partners to ensure that machined components meet all performance requirements while optimizing manufacturability and cost-effectiveness.

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Design for Manufacturability

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Our experienced engineers provide design feedback that can improve machinability while maintaining functional requirements. Minor geometry modifications often enable significant cost reductions or quality improvements that benefit both manufacturing efficiency and end-use performance.

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Material selection guidance helps customers choose optimal alloys that balance performance requirements with machinability considerations. Our material expertise supports informed decisions that optimize both component performance and manufacturing cost.

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Project Management

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Dedicated project management ensures clear communication and timely delivery for all custom machining projects. Regular progress updates and proactive issue resolution maintain project schedules while addressing any technical challenges that may arise during production.

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Our project management approach emphasizes flexibility and responsiveness to changing requirements while maintaining quality standards. Rush projects receive priority scheduling without compromising quality or delivery commitments for other customers.

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Partnership for Manufacturing Success

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When you choose Jennison Corporation for custom machining services, you gain a manufacturing partner committed to your success. We provide the personal attention and accountability that larger corporations cannot match, while delivering the technical expertise and production capacity needed for demanding applications.

We understand that precision machined components are often critical to your product performance and customer satisfaction. That's why we approach every project with the attention to detail and quality focus that has made us a trusted partner for companies across diverse industries.

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Our machining capabilities, combined with our commitment to customer service and continuous improvement, provide the foundation for long-term partnerships that support your business growth and success. Contact us today to discuss how our custom machining expertise can contribute to your next project.

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Contact our machining team to discuss your custom component requirements.

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