Precision Wire EDM Services
Premium Wire EDM Manufacturing for Complex Components
Jennison Corporation provides precision wire EDM (Electrical Discharge Machining) services that convert your most demanding manufacturing challenges into dependable, high-precision components. Our completely equipped Pittsburgh facility integrates state-of-the-art wire EDM technology with extensive machining expertise, allowing us to manufacture intricate parts with tolerances that conventional machining simply cannot accomplish. From prototype creation to production volumes, our expert team guarantees every component satisfies your exact specifications while upholding the superior quality standards your projects require.
Superior Custom Wire EDM Solutions with Unmatched Precision
Wire EDM represents the pinnacle of precision manufacturing, and at Jennison Corporation, we've mastered this sophisticated process to deliver components that perform flawlessly in your most demanding applications. Our state-of-the-art wire EDM equipment handles materials from delicate electronics components to hardened tool steels, achieving tolerances as tight as ±0.0001 inches. As a boutique manufacturing operation, we provide the responsive service and direct oversight that corporate giants cannot replicate, ensuring your wire EDM projects receive the specialized focus they deserve from initial consultation through final delivery.
Our Advanced Wire EDM Expertise
Wire EDM machining requires a unique combination of advanced technology, technical knowledge, and skilled craftsmanship. Our experienced operators understand the intricate relationship between electrical parameters, wire selection, and material properties that determine successful outcomes. From the initial programming phase through final inspection, we maintain rigorous process control to ensure every part meets your precise specifications while optimizing cycle times for cost-effective production.
Comprehensive Wire EDM Process Capabilities
Our comprehensive wire EDM capabilities include:
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Precision Cutting and Contouring: Creating complex internal and external profiles with exceptional accuracy and surface finish quality that eliminates secondary operations.
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Hardened Material Machining: Processing materials up to 65 HRC without thermal distortion, enabling the production of components that would be impossible with conventional machining methods.
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Intricate Geometry Production: Manufacturing parts with tight inside corners, narrow slots, and complex internal features that traditional machining cannot access.
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Taper Cutting: Producing angled cuts up to 30 degrees with maintained precision throughout the entire cut depth.
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Multi-Axis Positioning: Utilizing 4-axis capabilities for complex part geometries and multiple setups in a single operation.
Each wire EDM operation is executed with careful precision and specialized expertise, ensuring that your components achieve the dimensional accuracy and surface finish quality required for optimal performance in your application.
The Jennison Advantage: Precision Without Compromise
What distinguishes our wire EDM service is our unique combination of technology and boutique-business dedication to your project success. As a family-operated enterprise, we maintain streamlined communication paths and personal oversight throughout your project, while providing the professional outcomes anticipated from an industry leader. Our operators average over fifteen years of EDM experience within our organization, supplying the specialized knowledge required to address your most challenging requirements.
Collaborative Engineering Approach
Before programming begins, we work closely with your engineering team to thoroughly understand your component requirements and manufacturing constraints. This partnership approach allows our experienced machinists and engineers to optimize your design for wire EDM production, identifying opportunities to improve dimensional accuracy, reduce cycle times, and eliminate potential manufacturing challenges. We prioritize thorough process planning and first-article approval procedures, ensuring that production runs deliver consistent results that meet your specifications every time.
Advanced Wire EDM Technology
The foundation of superior wire EDM results lies in sophisticated equipment and process control. At Jennison Corporation, we maintain state-of-the-art wire EDM machines featuring advanced CNC control systems, automatic wire threading, and precision workholding capabilities. Our equipment handles workpieces up to 24 inches in height and 16 inches in travel, accommodating components from miniature precision parts to substantial industrial components. This technology investment guarantees reliable outcomes across production volumes of all scales while preserving the precise tolerances your applications require.
Quality Assurance Throughout Production
From material certification through final dimensional verification, our thorough quality management system guarantees every wire EDM component satisfies your specifications. We maintain ISO standards and employ advanced inspection equipment including coordinate measuring machines and optical comparators to confirm dimensional accuracy and surface finish quality. Our quality documentation delivers complete traceability, providing you confidence that your components will perform as anticipated in your critical applications.
Industries We Serve
Our versatile wire EDM capabilities allow us to serve diverse industries with specialized requirements:
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Aerospace and Defense: Producing mission-critical components that demand exceptional precision and material properties, including turbine components, tooling, and specialized hardware.
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Medical Device Manufacturing: Creating intricate surgical instruments, implant components, and diagnostic equipment parts that require biocompatible materials and stringent quality standards.
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Tool and Die Industry: Manufacturing precision tooling components, die inserts, and complex mold details that traditional machining cannot produce.
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Electronics and Semiconductor: Producing delicate components and specialized fixtures that require minimal thermal impact and exceptional dimensional stability.
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Automotive Performance: Creating high-precision engine components, transmission parts, and specialized tooling for advanced manufacturing processes.
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Energy and Power Generation: Manufacturing components for renewable energy systems, power transmission equipment, and specialized industrial machinery.
For each sector, we develop customized wire EDM solutions tailored to your specific material requirements and application demands.
Complete Manufacturing Solutions
Beyond our wire EDM expertise, Jennison Corporation offers integrated manufacturing capabilities that streamline your supply chain. Our comprehensive approach includes:
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Engineering and Design Support: Optimizing your components for wire EDM production while maintaining design intent and functionality.
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Precision Metal Stamping: Complementing EDM work with high-volume production capabilities for complete component solutions.
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CNC Machining and Surface Grinding: Providing secondary operations and finishing services for complete part production.
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Assembly and Testing Services: Ensuring your components are ready for immediate use in your production environment.
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Inventory Management and Logistics: Supporting your just-in-time manufacturing requirements with flexible delivery options.
This integrated approach reduces supply chain complexity and guarantees smooth production flow from source materials to completed components.
Our Commitment to Excellence
When you select Jennison Corporation for your wire EDM requirements, you collaborate with an organization where ownership stays actively engaged in guaranteeing quality and achieving delivery commitments. Our client relationships frequently extend across multiple decades, demonstrating our stability, technical expertise, and steadfast commitment to their success. We understand that the precision components we manufacture are essential to your products' performance and your organization's reputation, which is why we approach every wire EDM project with the specialized attention that corporate manufacturing firms often cannot provide.
Experience Our Wire EDM Excellence
Over nearly four decades, our business has cultivated a distinguished reputation for technical excellence, responsive service, and reliable outcomes. We've assisted clients in resolving their most complex manufacturing challenges through innovative wire EDM solutions and collaborative engineering support. This balanced methodology—combining personal oversight with industrial expertise—has positioned us as Pittsburgh's trusted provider of precision wire EDM services.
When your projects require the optimal blend of dimensional precision, material expertise, and dedicated service, Jennison Corporation provides the wire EDM solutions that transform your concepts into reality with components that surpass your performance expectations.